Build-in-resin Prestressed Self Drilling Hollow Bolt

Build-in-resin prestressed self drilling hollow bolt is ONTON’s new developed and patented product at the end of 2023, which is the improvement on the basis of traditional self drilling anchor bar. It consists of more than 10 devices, in addition to the traditional self drilling anchor bar, nut and plate, but also added resin capsule, stop plug, washer and so on. It can achieve two steps installation with much shorter time than that of traditional self drilling anchor bar.

Material: C45E/S460NH/Resin

 

 

 

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Build-in-resin prestressed self drilling hollow bolt has been widely applied in tunneling and will be gradually extended to mining, slope stabilization, etc. It is especially suitable for anchoring the vault that is prone to collapse. It has the following advantages,

a. Embedded resin capsules with tapered resin outlet anchor head:
Solve the problems such as resin capsules falling down from vault construction and difficulty in resin capsules propulsion in slightly collapsed holes, ensuring that the resin capsules are pushed to the bottom of the hole accurately, reliably and completely.

b. Two-step process:
Reduce the process of resin capsules into the anchor hole, suitable for all types of construction machinery and operation methods, which can realize the mechanization of the whole process of bolt construction and can significantly improve the work efficiency. A single bolt construction time is no more than 4.5 minutes.

c. Built-in blade to thicken the anchor rod body:
The resin is squeezed into the bottom of the anchor hole, and the capsule package remains in the rod, so the influence of capsule package on the anchoring performance is excluded. The optimized three paths matching is to improve the anchoring quality and to make the anchoring force reach more than 100kN.

Technic Data

 

Build-in-resin Prestressed Hollow Bolt
Outside 
Diameter 
(mm)
Internal 
Diameter 
(mm)
Cross 
Sectional Area 
(mm2)
Ultimate 
Load 
(kN)
Load at 
0.2% Yield 
(kN)
R25 25 14.5 210 200 150
R32 32 19 369 360 290
Build-in-resin Prestressed Hollow Bolt
Weight 
(kg/m)
Material
Elongation 
Thread 
Type
Length  
(m)
R25 1.65 S355/ C45/ S460NH  Agt ≥5% R thread
ISO 10208
Left hand
3, 4, 5, 6
R32 2.90
 Options of Anti-corrosion Anti-rust oil
Hot-dipped galvanization (HDG), EN ISO 1461:1999
Epoxy coating, ISO 14654:1999
HDG + Epoxy
Rod Body
Outside 
Diameter 
(mm)
Length
(mm)
Ultimate
Load 
(kN)
Material
Unit Weight
(Kg/pc)
R37 37 650 200 S355/ C45 2.30
R55 55 650 360 4.00
 Options of Anti-corrosion Painting or anti-rust oil
Hot-dipped galvanization (HDG), EN ISO 1461:1999
Epoxy coating, ISO 14654:1999
HDG + Epoxy
Resin Capsule
Outside 
Diameter 
(mm)
Length
(mm)
Material
Unit Weight
(Kg/pc)
Anchor Capacity after 1 Min. Setting (kN)
Anchor Capacity after 5 Min. Setting (kN)
MSCka2850 28 500 Resin 0.60 60 200
MSCka3550 35 500 1.00 100 360
Nut
Key Size
(mm)
Length
(mm)
Hardness 
Material
Unit Weight
(Kg/pc)
Thread 
Type
R25 Hex Nut 36 30 HRC 20-30 40Cr/ C45 0.14 R thread
ISO 10208
Left hand
R32 Hex Nut 46 45 0.35
 Options of Anti-corrosion Painting or anti-rust oil
Hot-dipped galvanization (HDG), EN ISO 1461:1999
Epoxy coating, ISO 14654:1999
HDG + Epoxy
Washer
Dimension
(mm)
Thickness
(mm)
Material
Unit Weight
(Kg/pc)
R25 45 X 26 20 C45 0.10
R32 57 X 34 20 0.25
 Options of Anti-corrosion Painting or anti-rust oil
Hot-dipped galvanization (HDG), EN ISO 1461:1999
Epoxy coating, ISO 14654:1999
HDG + Epoxy
Plate
Dimension
(mm)
Thickness
(mm)
Hole
Diameter
(mm)
Material
Unit Weight
(Kg/pc)
R25 150 X 150 6.5 37 Q235B/ Q345B 1.00
R32 150 X 150 8 44 Q235B/ Q345B 1.25
 Options of Anti-corrosion Painting or anti-rust oil
Hot-dipped galvanization (HDG), EN ISO 1461:1999
Epoxy coating, ISO 14654:1999
HDG + Epoxy

R25 Build-in-Resin Prestressed Self Drilling Hollow Bar

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